Showing posts with label Sewage. Show all posts
Showing posts with label Sewage. Show all posts

Tuesday, October 22, 2019

Sea Life Chapter 6, 8 and 11

Eagle Centaurus
3rd April 2001 to 9th October 2001
26th December 2002 to 31st July 2003
14th April 2005 to 19th May 2005

This installment consist of three chapters, namely Chapter 6, Chapter 8 and Chapter 11. Usually the company like to send me to different ships for me to gain more experience and expose myself to different configurations and machinery type. But this vessel is one of the top three difficult vessel where Bunga Kelana Satu at first place and Eagle Auriga at second place. Even Neptune Orion and American Pegasus had to fall to fourth and fifth place.



I had sail on this vessel three times, twice as Third Engineer and once as Second Engineer. The Second Engineer duration only for about a month as I was activated last minute by the company to bring the vessel for docking repair in Portugal. The Outgoing Bangladesh Second Engineer had tender resignation and the Incoming Bangladesh Second Engineer still not confident enough after one month of double up.

The first time I sail on this ship I join with my Cadet Ship Professional Third Engineer Falzan, he just got married to Rogina and had pursuit his further studies of Class Two COC. I never understand why he always get very frustrated whenever he is unable to get his wife when he call, then one of the AB who join ship with me told me about the History of his wife.

She was Third Officer on one of the vessel and one of the AB going to get married with her, the AB already brought the Diamond Ring for the proposal but an incident happen during her cargo watch and the AB was one of the three casualty that die in the pump room. He met her when he attend the funeral and that was the remaining part of the story after that.

The Chief Cook like me a lot, he thought I bring luck to him when he gamble. So during one of the port stay in America I did not get to sleep for 72 hours. I am keeping 4/8 watch, the first evening the Third Officer want me to go Hong Kong Bar open by a Vietnamese guy with him. The next day morning I went to visit NASA Space Center, then that evening the Chief Cook want me to go Casino with him, The following day morning I go to shopping mall and supermarket get some stuffs for the SRC, then that night the cargo discharging finish and the ship not sailing off until the next day so Third Engineer want me to go Strip Club with him.

The first three months was quite ok with some short voyage to Mexico, but the last two months we are doing about 8 STS Operation per months. So we get to alongside port twice every week and have been keeping watch round the clock, the Chief Cook always prepare special for me in the kitchen and I put on 20 Kg of weight on this vessel. When I sign off and go back Singapore, my mom doesn't even recognize me anymore.

The ship staffs gamble a lot every evening, the Captain finally put a stop after Third Officer lose three months of his salary. But Chief Cook still visit casino often, I heard he miss the schedule for ship departure after I sign off because of his casino visit.

The second time I join this vessel with Chief Engineer Ahmad, Raphael was the Second Engineer who join later and sign off together with me in United Kingdom. There is another China Fourth Engineer Guang Dong onboard, we became very close and became the three musketeers.

Chief Engineer Ahmad is still very short temper as usual, and most Electrician are afraid of him because he always like to fiddle around with controller and spoil it. I remember I need to run around engine room to manually control Jacket Water Temperature, Scavage Air Temperature and Fuel Oil Pressure when we do maneuvering operation for 36 hours voyage up the Mississippi River to Baton Rouge during my cadet ship.

This time round I was told to overhaul the Jacket Water Cooling Pneumatic Control Valve as it is always stuck in one of the position. The telfon seal rings were found to be wear off and renew of the seal ring solve the issue, Chief Ahmad was very happy and start to take credit for his expertise in pneumatic control system.

Then the problem came for the sewage treatment plant, me and another Indian fourth engineer were appointed to carry out the repair as Chief Engineer Ahmad, Second Engineer Raphael and Fourth Engineer Guang Dong will be busy with the Main Engine Cross Head Bearing Replacement.

I found out that the three way valve for the sewage treatment plant was fitted wrongly, so whenever we open it to overboard it is going to the plant and whenever we open it to plant it is shut and not going to plant or overboard. This mistake must have been there since the last docking as the plant have a lot of waste which are not discompose by the bacteria. We have to dose the yeast to cultivate the bacteria again and ban the use of harpic on toilet.

Raphael told me they forgot the aluminum spacer for the cross head stopper plug during the replacement, as the material is very soft it should not cost any damage to the unit. It was later that I bring the vessel for docking that I found out that the office had to send a service engineer to supervise the cross head replacement due to damage on the gliding shoe bearing surface.

There is also another service engineer from Yanmar to supervise the Cam Shaft replacement for one of the Generator Engine as pitting damage was found on the cam surface. The service engineer became very close to me as I had provided a lot of assistance to him, I met him again when I encounter some problem with cargo pump on one of the new build project in Thailand.

There was an oil spill from the clean drain tank due to misoperation of the three way valve, the scavenge air pressure went into the clean drain tank and the tank overflow. It should have switch to the bilge tank with the orifice plate when main engine is in operation as the diversion to clean drain tank is just for drain of remaining water residue when the main engine is stop.

It was a very small issue but Chief Ahmad start to throw his temper, he threw the whole tray of fried fish on Chief Cook when he went for his dinner. He is very frustrated with the fixed weekly menu onboard the ship, we usually know which day of the week by just looking at what dish the Chief Cook prepare for that day. Fourth Engineer Guang Dong suffer most, he say before we join all the food is yellow in colour but now is all red in colour.

Fourth Engineer Guang Dong encounter some issue with the Purifier, he ask for my help. We could not figure out the actual problem, so we ask Raphael who had more experience. He found out that the telfon plugs supply by the company are not original but fabricated instead, we had to measure every piece to ensure the height match before we can get it to work.

Since I became Second Engineer I did not get any time to enjoy my paid leave, I met Kenneth on Eagle Tucson when I first became Second Engineer. I extent my stay for 8 months due to company unable to find replacement when I am due for sign after 5 months, and less than a month later they activate me to bring Eagle Centaurus for Dry Dock. I attend the wedding of Dennis right after I get off my flight and within two weeks I had to join Bunga Kelana Satu due to my Neptune Crux Second Engineer Saleh emergency sign off in Singapore due to steam burn on his leg when he overhaul the Boiler Circulating Pump.

The company promise me to let me enjoy my five months of leave after that vessel but finally activate me a month before to join Eagle Atlanta as Kenneth need to settle some paperwork on his property in Malaysia. Eagle Atlanta was the last vessel I sail with the company as I am getting married and was very disappointed with the Chief Engineer Patrick who sail with me before on Eagle Auriga.

I join the vessel for the third time in America as I will need to do tank cleaning for the bunker tank before the vessel enter dry dock. The two weeks long voyage from America to Europe are use to prepare the vessel for the docking, the crews standard had drop and most of the task I had to handle by myself.

I was having late dinner at the mess room when the service engineer from Sulzer and Yanmar arrive, they thought I was Chief Cook and ask if there are any food left as they had not have their dinner and came straight from the airport. As I know Chief Cook very well I ask Chief Cook to prepare some simple meal for them, a small gesture go a long way and they had been very close to me throughout the docking period as none of the other staffs actually care about their need when they needed it most.

I was dismantling the attached pumps on the Generator Engine when the Service Engineer came down to inspect the spare Cam Shaft for replacement, he was surprised that I as an Second Engineer was working alone and never give up even after they found out that the spare Cam Shaft does not have any timing gear install on it. We have to transfer the timing gear from the old shaft and during the process the Third Engineer who is suppose to assist on the job got chase away by the Service Engineer because of his attitude.

The Service Engineer was only suppose to supervise the replacement process and give advise, but end up he is the one working with me for the whole process. He taught me a lot of things about the design of the engine which I did not know previously, he also came to my cabin to drink and chat after we completed the job.

He told me about his ghost encounter where he wake up one night when he was in Indonesia Hotel and saw a small kid playing with his watch. As he did not do any bad deeds so he is not afraid of it, he start to talk to the kid and ask the kid to promise him not to disturb his sleep if he take off his watch and let the kid play with it.

I had to go sea trial to monitor the cross head bearing temperature after the docking repair as requested by Superintendent Seah, he ask me to get some him some steel wire and rubber gasket as he need it for the repair of his house toilet flushing unit. I left the ship after completion of the sea trial at late night and get to enjoy half day in town before I fly home in the afternoon.


Monday, October 21, 2019

Sea Life Chapter 5

Eagle Austin
25th May 1999 to 18th December 1999

I decided to sail one more vessel before I go back for my Class One and Class Two Combine Course, I already got the 18 months sea time required but I just want to gain more experience. I join this ship as the second batch, it is also a new vessel but delivered from Korea. I heard about the oil spill incident and the detention in North Korea before I join, the vessel was at anchorage for few months and the official from the port board the ship every day to take stuffs from the ship.

After investigation it was found that the sea chest valve for testing the cargo pump during sea trial was not blank off, it had cause leakage during the cargo loading. The vessel had to survive on minimum provision for few months until the company send someone from the office to negotiate for the release of the ship.

The ship had a very impressive computer control monitoring system but it is not really practical as it always give a lot of false alarm. The system cannot withstand vibration and heat and very sensitive to small variation of electrical current changes, I encounter a major problem later in another ship when we did a docking in Europe.

The most common false alarm is the Vacuum Failure for the Sewage System, the pressure sensor pipe is too small and get choke easily. I usually will shut and open the cock a few time and use my adjustable spanner to give a few knock to clear the line.



Professional Third Engineer Donald is a very good temper guy, he help me improve my welding skill as there are a lot of repair work due to sub standard material use for piping work. This had benefit me later in my career when I become second engineer and I am the only person skill enough to carry out repair on boiler steam pipe and main sea water cooling pipe. I did suffer welder eyes on a few occasion and it had affect my eyes condition to be extra sensitive to bright sun light.

Eric was there too as Fourth Engineer, he sail with me for a short period and sign off. Second Engineer Aun Aun and Third Engineer Teoh join later, Second Engineer Aun Aun sign off together with me after he suffer some injury onboard. We both went to the Clinic and Hospital twice and was misdiagnose, I had hit my toe against the coffee table when rushing down to engine to answer alarm, he had cramp and numbness on his leg.

The first clinic we visit at America, he was diagnose with muscle strain and I was diagnose with dislocation. But after two weeks both of us still did not recover and we went to a Hospital in America, this time the doctor took X Ray for me and found hair line fracture. He was diagnose with Hamstring Tear and recommended for sign off, I advise him to seek a third opinion in Singapore and found out that it was spinal cord slip disc.

He station in Singapore Office for a year helping the Container Fleet install the CCTV Monitoring System while receiving his Physio Therapy Treatment, I visit him when I went to the office to settle my paperwork before I join as Third Engineer after I got my Class Two COC (Certificate of Competency).

As Teoh just join the vessel and I was ask to bring him for Saturday Routine checking on all the LSA (Life Saving Apparatus) and FFA (Fire Fighting Apparatus). We manage to finish early and Teoh wanted to fabricate a Tool Board for his Generator Platform. As we were busy in the workshop, we heard a cry nearby and as I lift my head in that direction I was shock to see a man whole body on fire running towards us.

I thought I was dreaming as it is only something you will see in Hollywood Movies, but when I heard him trying to speak Hindi to the Electrician Ranjit I realize he is the Engine Cadet. As Ranjit is trying to remove his boiler suit with Fifth Engineer, me and Teoh connect the Fresh Water Hose to spray on his body to put out the fire and cool his body. Second Engineer call the Wheel House but the Second Officer did not believe what happen, I told them to bring the cadet to the hospital first then go to wheel house to drag second officer down for the treatment.

I went out of the workshop following the trace of the oil and found a burnt plastic bucket near the incinerator, I collect the content inside the bucket as I know we have to investigate the cause of the incident. As I clean up the oil stain on the floor plate, I notice Electrician came over and isolate the pneumatic system of the incinerator to shut down the equipment.

The cadet had been told to carry out some cleaning on Main Engine Crankcase, as I am doing Saturday Routine with Third Engineer Teoh in the morning he could not find me and decided to take the chemical from Steering Gear Room himself. The cleaning chemical had a lower flash point of 25 degree Celsius and I usually mix a little bit with half pail of water for them to clean, he had took half pail of concentrated chemical for cleaning instead.

He saw Electrician helping the deck crew burning cardboard at the incinerator, the Electrician had bypass the safety limit switch so that they can open both the loading door and the ram flap together for faster loading and burning of the garbage. The cadet should have dispose the chemical into the sludge tank but we are not sure why he decided to dispose it into the incinerator instead.

The rest of the incident as you can guess, the low flash point chemical back fire when it touch the hot metal plate of the ram flap. The fire burn the cadet face and he panic and drop the bucket of chemical on his body, his clothing start to caught fire and he was lucky enough to remember there are people working in the workshop nearby for him to seek help.

The cadet suffer 70% of second degree burn, he was lucky to survive. The Captain did not want to incur additional cost for Helicopter Evacuation and decide to let the Cadet suffer for a day before we arrive port. In the end we still having to send him by Helicopter as the Ambulance is unable to enter the jetty.

I had seen a lot of accidents throughout my sailing career, I am lucky to survive in one piece after ten years of sailing without any major injury. I had seen Burmese Fifth Engineer injure his fingers when the Piston Stuffing Box slide down during Main Engine Overhaul during my cadet ship. I had also seen fourth engineer finger crush by the Auto Back Wash Filter Gear later when I become third engineer on another ship as he try to make adjustment without isolating the control system.

The incident had create a mental stress on most of the ship staffs, some of them even question whether they should continue their career sailing onboard ship or to find a shore job and stay safe and alive. I am not sure if the company arrange for any psychology counseling for them as I took a year to study for my advance diploma in polytechnic after that.